The position of the Process Engineer Team Leader, under the supervision of the management team at the department, is defined to support manufacturing activities as the gatekeeper of the Industrialization process. This role involves ensuring GSM recipes for production, providing optimal equipment configurations, and defining manufacturing costing routes and instructions that properly allocate production resources.
Job Function
First Lot Control / Launch / Industrialization process contributions:
* Scale-up and commercialization of laboratory paint formulas.
* Provide solutions for production routes and serve as a bridge between R&D and Plant manufacturing scale.
* Support batch consistency as defined by First Run Capability (FRC) or First Time Quality (FTQ) by assuring 100% of FLA with no adjustments in stable items as part of the FLC loop.
* Support root cause analysis of internal non-conformities to achieve 80% RCE identification.
* Propose standards for processes that can be strengthened or better defined.
* Provide feedback to the department in external problem-solving discussions with customer issues. Support SSPL / AMU strategy of the plant.
GSM / Oracle R12 manufacturing support:
* Support formula drivers in the system.
* Ensure cost-effective conversion of raw materials to finished goods.
* Build 3 Value Stream Maps (VSM) and contribute to identifying activities for potential revision and optimization.
* Support standard creation of processes and production instructions.
Manufacturing EHS & Quality System:
* Develop and maintain EHS and local process requirements such as PSM, PHA’s, PSSR’s, and work instructions.
Process Engineer Level Team Leader:
* Must be recognized as a process and product expert supporting the plant.
* Support the Process Safety Plant Committee in hazard and risk analysis.
* Manage and maintain multiple unit operations and associated equipment and process technologies.
* Support start-up and management of complex unit operations. Trained and able to apply LEAN Sigma logic, Green Belt, DOE, or other quality tools.
* Demonstrate customer presentation skills.
Requirements:
* Bachelor's degree in Chemical Engineering.
* Effective human relations and interpersonal skills.
* Good verbal and written communication skills.
* Ability to advance project tasks positively and effectively.
* Self-motivated and capable of working independently.
About Us:
At PPG, we make it happen. We seek candidates of the highest integrity and professionalism who share our values, with the commitment and drive to improve daily.
Through leadership in innovation, sustainability, and color, PPG helps customers in various markets enhance surfaces in numerous ways. To learn more, visit our website and follow @PPG on Twitter.
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